Old
factory flooring can make a perfect substrate for covering with
our new generation of select esd flooring materials. Titanium sheet vinyl is well suited for
this type of installation using URAS double stick adhesive
sheets. Titanium / URAS is an outstanding solution for solving
the headaches and disruptions associated with removing existing
tiles, VCT and thick set epoxy. The install is odor free,
doesn't create dust and provides safe reliable anchoring of the
new flooring. Titanium features a full surface
conductive backing. Hence it is recommended that the material be
installed over the non conductive version of our URAS adhesive
to avoid the cost and potential shadow thru of the conductive
fibers (present in the conductive version of our URAS). Note:
shadow thru is the slight telegraphing of underlayments that may
show thru a flooring material after an extended period of time.
Prior to installing the Titanium flooring allow it to acclimate
to the ambient environmental conditions of the installation area
for at least 48 hours. The HVAC system should be functional and
set at a temperature of 65 to 75 degrees Fahrenheit.
The area should be well lit, dry and weather tight. This process
may also be used to cover concrete. To cover concrete pretest slab for vapor
emissions using the standard ASTM F1869 calcium chloride test
method. Vapor emissions must not exceed 3 pounds per 1000 square
feet over a 24 hour period. For best results relax vinyl by unrolling
it 24 hours
prior to installation. The flatter the material lays prior to
installation the easier it will be to use this process. The
material may be loosely rolled back up immediately prior to
installation should this make the material easier to handle
during the installation phase. Due to
the inherent nature of the conductive backing wipe or mop the
backing clean of carbon dust for best bond.
PREPARATION OF SUBSTRATES:
Concrete: Thoroughly sweep and Vacuum concrete slab to
remove dust. Oil free sweeping compounds may be used if needed.
Repair
deviations in concrete. For pointers on concrete
repair for esd flooring
Click Here.
If this process is being used to cover concrete pretest slab for
vapor emissions using the standard ASTM F1869 calcium chloride
test method. Vapor emissions must not exceed 3 pounds per 1000
square feet over a 24 hour period.
Well Bonded Epoxy, Vinyl Tiles and VCT:
Thoroughly sweep and Vacuum floor to
remove dust. Strip flooring of any wax, oil or grease using
ElectraStrip. Follow the directions for use! Like all floor
stripping products ElectraStrip has a high pH level. Neutralize
the pH by washing the floor with clean cool water mixed with 4
ounces of
ElectraClean to each gallon of water used. Allow the
area to dry thoroughly. Replace missing tiles and fill any
deviations with Mapei Plani Patch (a Portland based concrete
patching compound), smooth patched areas to create a level
and smooth profile to avoid shadow thru of subsequent covering
of Titanium ESD Sheet Vinyl.
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Install 2"
SuperTape: Starting at a distance of 1" from the wall or
perimeter of the area you wish to cover place a border of
2" wide United SCP Ultimate Bond SuperTape Tape as is shown in V |
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Install URAS:
Starting at wall attach sticky side of URAS to the
prepared substrate. Slowly walk backwards toward
opposite wall while lightly pulling on the run of
URAS to help alleviate wrinkles in the product.
Lower onto substrate. Double cut URAS to, 2"
wide SuperTape and smooth top surface (covered with wax paper
liner) in place with a push broom. Repeat process
but slightly overlap runs of URAS. Double cut
overlapped seams of URAS.
Note: Do not remove liner from either the URAS nor the
SuperTape. |
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Roughing
Cut Titanium Flooring:
Starting about 3" up wall unroll preconditioned Titanium
flooring over substrate as is shown in T1 and T2. Slightly overlap lengthwise
seams by about 1 inch. Leave ends slightly oversize
(about 4 to 6 inches long). Slightly overlap lengthwise
runs. Note: Do not remove liner from either the URAS nor
the SuperTape. |
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Installing
Ground Foil and Titanium Flooring, 1st 1/2 of area:
Roll back floor covering runs T1
and T2 to the middle of the area (in the direction of the run).
Remove the liner from the exposed SuperTape (v). Starting at
wall, remove the liner from the exposed URAS for about a foot
(full width of install).
About 6 inches from the wall
(and going over the exposed URAS) place a run of 2" aluminum or
1/2 inch copper ground foil full length of install area (see red
line on the drawing). It is imperative that this strip make
reliable contact with the conductive backing of the flooring
material. A 1/2 wide ground strip may also be placed over the
run of the SuperTape as well (if desired). The ground strips may be attached to an AC
electrical ground by an electrician or positioned to intersect
with an AC face plate cover and attached to ground as is shown
here OR attached to a grounded metal column in the building as
is shown
here.
Cut liner of URAS about 4
inches from where the exposed balance stops. Note: do not cut
thru URAS. Fold up the paper liner dross. This paper liner
material is fully recyclable, do a good deed, recycle it! Lay
the floor covering over the exposed tapes. |
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Installing
Ground Foil and Titanium Flooring, 2nd 1/2 of area:
Roll back floor covering runs T1
and T2 to the middle of the area where the liner covered area
stops. Remove the liner from the exposed SuperTape (v). Starting
at wall, remove the liner from the exposed URAS for about a foot
(full width of install).
Repeat the grounding process
shown in figure 4.
Fold up the paper liner dross. This paper liner material is
fully recyclable, do a good deed, recycle it! Lay the
floor covering over the exposed tapes Continue the length wise
overlap started on the 1st 1/2 (drawing 4). Double cut
overlapped lengthwise seams. Trim ends to wall. |
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Roll flooring:
Roll flooring using a standard 100 to 150 pound vinyl roller. |
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Heat weld seams
to industry accepted standards.
Note
flooring may be heat welded immediately after installation.
Note:
Floor may
be opened to traffic immediately after install. |